Sublimation Printing: Vibrant Color Fidelity with a "Zero-Feel" Finish

Sublimation printing at ECI Elastic represents the ideal intersection of high-impact aesthetics and technical performance. By utilizing the dye sublimating under high temperatures and directly penetrating the fiber structure of elastic tapes, making the color an integral part of the material itself. This results in a "zero-feel" finish—where the print is as soft as the fabric itself—making it the premier choice for base layers, outdoor gear, and performance apparel. Our With fully integrated hubs across our manufacturing locations, we ensure that these high-resolution, multi-color designs are delivered with total consistency across your global supply chain.

The examples below represent just a few of our sublimation printing solutions. We're ready to meet your specific design and performance needs.

 

About Our Sublimation Printing Process

At ECI, we leverage sublimation technology to create trims that are visually striking yet technically "invisible" to the wearer. Because the dye becomes part of the polymer chain rather than a surface layer, the tape retains its original breathability, softness, and modulus.

 

 

Technical Principles of ECI Sublimation Printing:

1

Molecular Bonding

Our process uses specialized heat and pressure to bond disperse dyes with polyester fibers.Under high stretching or repeated washing conditions, it can still maintain good product integrity and clarity.

2

Zero-Weight Aesthetics

Unlike screen or digital printing, sublimation adds zero weight or thickness to the tape. This is critical for "second-skin" applications in lingerie and high-performance compression wear.

3

High-Resolution Clarity

We achieve photographic-quality detail and vibrant gradients (as seen in P610) that remain sharp throughout the entire life cycle of the garment.

4

Substrate Optimization

We specifically engineer our base elastics (using R-PET and Spandex blends) to ensure a high "dye-uptake" rate, resulting in deeper blacks and more saturated colors.

 

 

 

Top Questions About Sublimation Printing of Narrow Fabrics

 

Q: Why is sublimation only recommended for polyester-based elastics?

Sublimation dyes only bond effectively with synthetic polymers like polyester. For brands moving toward sustainability, ECI specializes in sublimating onto GRS-certified Recycled Polyester (R-PET), providing a high-performance finish that aligns with your eco-friendly design goals.

Q: Does sublimation printing affect the breathability of knit tapes?

No. Because the dye penetrates the fiber at a molecular level instead of coating the surface, the pores of the knit structure remain open. This makes it the superior choice for moisture-wicking and breathable performance gear.

Q: How does the color fastness of sublimation compare to other methods?

Sublimation offers the highest level of wash-fastness and perspiration-fastness in the industry. Since the color is "locked" inside the fiber, it cannot be abraded or washed off, which is why it is the standard for outdoor and high-performance athletic wear.

Q: Can we achieve "fluorescent" or neon colors with sublimation?

Yes. Our sublimation process is capable of producing extremely vibrant, high-saturation neon and vivid color effects that maintain their "pop" even after repeated exposure to UV light and heavy wear.

Q: Is there a "white-out" effect when the elastic is stretched?

We minimize the "white-out" effect by ensuring deep dye penetration and using high-density base tapes. When the elastic stretches, the color remains visible deep within the fiber structure, maintaining the aesthetic integrity of the design.

 

Ready to innovate?Contact our team.

 

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